Abakora akazi ko gucukura amabuye y'agaciro bo muri Ositaraliya bagiye gukoresha ESCO Super V V39SYL kugira ngo bakoreshwe mu gucukura amenyo rusange nyuma y'uko amenyo asanzwe yangiritse mu gihe afite silika nyinshi

Uburyo indwara ziterwa na silica nyinshi zituma amenyo atakaza amenyo

Uduce twa silica (SiO2) mu gucukura ibintu byinshi bifite ubukana bwa Mohs bwa 7, ugereranije na 4.5 kugeza 5.5 ku bintu bisanzwe byo gukaraba ibumba n'ubutaka. Iyo utwo duce twinjiye mu ruziga rw'ibintu binyura mu ijosi ry'amenyo, dukora nk'ibikoresho bya miliyoni byo gukata, bikuraho ibintu binyuze mu kwangirika kw'amenyo y'imibiri itatu. Mu birombe by'icyuma byo muri Ositaraliya y'Iburengerazuba, ingano ya silica iri mu duce twa canga na pisolite irenga uburemere iri hagati ya 25 na 45 ku ijana. Amenyo asanzwe yo mu duce twa canga akozwe mu cyuma cya karuboni cya 40Cr (35-39 HRC) atakaza 60 kugeza 75 ku ijana by'uburemere bwayo nyuma y'amasaha 250 kugeza 350 yo gukora muri ibi bihe.

Munsi ya 60% by'uburemere busigaye, imiterere y'inkombe y'amenyo irahinduka bihagije ku buryo ubushobozi bwo gucukura bugabanukaho 20 kugeza kuri 30%, bigasaba ko umukoresha akoresha imbaraga nyinshi zo gucika, ibyo bigatuma amenyo n'imashini byangirika vuba. Uburyo amenyo asanzwe yangirika cyane mu bikoresho bikungahaye kuri silica butuma amenyo asanzwe atakaza agaciro nyuma y'amasaha 350, kandi ikiguzi ku isaha imwe y'akazi kizamuka cyane uko amenyo yegereje igihe cyo kuyakoresha.

Ibisobanuro by'amenyo ya ESCO Super V V39SYL

ItsindaV39SYL ESCO Super V icukura iryinyoni iryinyo ricukura rifite uburemere bwa kg 9.6 ryagenewe adaptateri za ESCO Super V. Rikozwe mu cyuma gikozwe mu buryo bw’icyuma gikozwe mu buryo bw’umwimerere gifite HRC 48-52 mu gice cyose cy’uruziga. Ubuso bwo gufunga bwa Super V kuva ku mazuru kugeza ku birenge butanga ubuso bungana na 24% bw’ubuso hagati y’amenyo na adaptateri ugereranije n’igishushanyo cya ESCO Super Tooth cyabanjirije iki, gikwirakwiza imitwaro y’ingaruka ku buso bunini bw’umutwaro. Ibisobanuro by’ingenzi birimo uburemere bwa kg 9.6, ubukana bwa HRC 48-52, ingufu za Charpy zigera kuri 21 J nibura kuri dogere C 20, ubugari bwa mm 75, n’uburebure rusange bwa mm 235. Ku bacukuzi bato bo mu bwoko bwa toni 3-8,Iryinyo rya V17SYL ESCO Super V ricukura(1.2 kg) itanga imiterere imwe y'icyuma cya alloy hamwe n'ubukana bwa HRC 48-52.

Amakuru ajyanye n'imyambarire

Igerageza ryakorewe mu birombe bitatu byo muri Ositaraliya y'Iburengerazuba mu gihe cy'amezi 6 ryagereranije amenyo ya V39SYL n'amenyo asanzwe ya 30Mn5B (38-42 HRC) akoresha adaptateri zimwe za ESCO Super V ku byuma bicukura toni 30. Ibikoresho byari bifite icyuma gikozwe mu migozi, impuzandengo ya 32% by'ubunini bwa silica. Amenyo asanzwe yatakaje impuzandengo ya 298 kugeza kuri 60% by'uburemere (umubare ntarengwa wo gusimbuza). Amenyo ya V39SYL yatakaje impuzandengo ya 715 ku mubare ntarengwa, bivuze ko ubuzima bwo gukora bwazamutseho 140%. Ku bijyanye n'ikiguzi cyo gukora ku isaha imwe, V39SYL yatanze igiciro gito cya 31% ku isaha nubwo yari ifite igiciro cyo kugura kiri hejuru ya 45%.

Igihe cyo kugabanya ingano cyari amasaha 420 yo gukora. Igikorwa cyose kirenze iki gipimo cya V39SYL kizigama amafaranga yose hamwe na V39SYL. Uburyo bwo gukomeza igihe ni 48-52 HRC: kuri uru rwego rwo gukomera, uduce twa silica duto ntidushobora kwinjira mu jinyo. Ahubwo, uduce duto tuzenguruka hejuru y'amenyo, tugakuraho ibintu ku muvuduko ugororotse aho kuba umuvuduko ugaragara iyo uduce duto twinjira kandi tukavunika urwego rw'ubuso ku menyo yoroshye ya HRC 35-42.

Ingaruka ku musaruro w'amato

Uretse kuzigama amafaranga ku menyo, V39SYL igabanya inshuro zo guhindura amenyo. Ku mashini eshanu zicukura toni 30 zikora amasaha 20 ku munsi, amenyo asanzwe asaba guhindura amenyo buri minsi 15 kuri buri mashini, bigatwara amasaha 8 yo gutunganya amenyo kuri buri mashini. Ibi bingana n'amasaha 146 yo gutunganya amenyo buri gihembwe kuri buri mashini, cyangwa amasaha 730 muri buri mashini. Mu gihe cyo gusimbuza V39SYL cy'amasaha 715, inshuro zo guhindura amenyo zigabanuka zikagera ku mpinduka imwe buri minsi 36. Amasaha yo gutunganya amenyo agabanuka akagera ku masaha 278 muri buri gihembwe. Amafaranga yo kuzigama amasaha 452 yo gutunganya amenyo buri gihembwe ahwanye na AUD 54.000 kugeza 68.000 muri buri gihembwe mu kugabanya abakozi n'ikiguzi cyo gukora, hashingiwe ku gipimo cy'imashini zivanze kiri hagati ya AUD 120 na 150 kuri buri saha yo gukora.

Ishingiro ry'Ibyuma

V39SYL igera ku burwayi bwayo bwo kwangirika binyuze mu guhuza uburyo bwo guhitamo alloy no kuvura ubushyuhe. Ibikoresho by'ibanze ni icyuma gikozwe mu cyuma cya manganese-chromium gifite alloy nkeya gifite 0.28-0.33% bya karuboni, 1.2-1.6% bya manganese, na 0.4-0.6% bya chromium. Inzira yo kuzimya no gushyuha ikora imiterere mito ya martensite ishyushye hamwe n'ibintu bito bya karuboni bitandara hirya no hino muri matrix. Mu bidukikije bikungahaye kuri silica, imikorere y'ingenzi si ubukana ntarengwa (60+ HRC) ahubwo ni uburinganire bwiza bwo gukomera no gukomera. Amenyo akomeye kuruta 55 HRC aracika intege kandi agakomereka iyo agizweho ingaruka n'uduce duto tw'amabuye. Ubwoko bwa V39SYL bwa 48-52 HRC butanga ubukana buhagije bwo kurwanya gushwanyagurika kwa silica mu gihe bugumana ubukana bwa Charpy (nibura 21 J) bukenewe kugira ngo bukomeze ingaruka zikomeye zo gucukura amabuye akomeye.ISO 6508-1igaragaza uburyo bwa Rockwell bwo gupima ubukana bwakoreshejwe mu kugenzura izi gaciro kuri buri cyiciro cy'umusaruro.

Inama ku ba rwiyemezamirimo bo muri Ositaraliya

Turasaba ko rwiyemezamirimo wese ukora mu bucukuzi bw'amabuye y'agaciro ukoresha ibikoresho biri hejuru ya 20% bya silica, yagerageza amenyo ya V39SYL ku ruhande rw'amenyo ye asanzwe ku byuma bibiri bicukura bihuye bikorera mu maso hamwe mu gihe cy'ukwezi kumwe. Pima igihombo kinini mu masaha 100 hanyuma wandike inshuro yo guhindura amenyo. Amakuru yacu agaragaza ko ibikorwa birenga amasaha 300 kuri buri menyo bizagira inyungu nziza mu gihembwe cya mbere.Ningbo Yinzhou Join Machinery Co., Ltd.iha amenyo ya V39SYL na V17SYL ESCO Super V mu buryo butaziguye ibikorwa by'ubucukuzi bw'amabuye y'agaciro muri Ositaraliya hamwe n'ibiciro byayo ku masezerano y'ubwikorezi bw'amato.adaptateri z'indobobikorwa bifite ubukana bwa HRC 48-52 kandi byemejwe ko bifite ubuziranenge mu bipimo ugereranije n’ibipimo bya ESCO.Amahame ngenderwaho ya Ositaraliyaitanga amabwiriza ngenderwaho yo kugura GET mu bucukuzi bw'amabuye y'agaciro, kandi duhuza inyandiko zacu z'ubuziranenge n'aya mahame ngenderwaho.

Ibibazo Bikunze Kubazwa

Amenyo ya V39SYL amara igihe kingana iki mu gihe arimo silica nyinshi?Amenyo ya V39SYL amara amasaha 600-900 mu gihe acukurwa cyane hakoreshejwe silica, akaba amaze igihe kirekire inshuro 2-3 ugereranyije n'amenyo asanzwe ya HRC 35-42.

Ese amenyo ya V39SYL ashobora kwinjira muri adaptateri zisanzwe za ESCO?Yego, V39SYL yagenewe adaptateri zisanzwe za ESCO Super V kandi ishobora guhindurwa neza n'amenyo ya OEM ESCO mu buryo bworoshye cyangwa butarenze 0.1 mm.

V39SYL yagenewe ingano ingana iki?V39SYL (9.6 kg) yagenewe imashini zicukura toni 20-35. V17SYL (1.2 kg) ikwiranye n'imashini za toni 3-8.

Isesengura ry'igipimo cy'imyenda isanzweho

Ibikoresho byose bikungahaye kuri silica ntibitanga igipimo kimwe cyo kwangirika. Amakuru yacu atandukanya ubwoko butatu bw'ibikoresho bikunze kugaragara mu bucukuzi bw'amabuye y'agaciro muri Ositaraliya. Ubwoko bwa 1 ni ubwinshi bw'ibyuma bikozwe mu migozi (BIF) bifite 25-35% bya silica hamwe n'ibice byinshi bya hematite. Muri BIF, amenyo ya V39SYL yangirika ku kigero cya 0.085 kg ku isaha y'akazi, agera ku kigero cya 60% cy'igihombo mu masaha agera kuri 680. Ubwoko bwa 2 ni ubwinshi bw'amenyo akungahaye kuri silica hagati ya 35-45% n'ingano y'uduce duhinduka kugeza kuri mm 300. Muri chert, igipimo cyo kwangirika kwa V39SYL kiriyongera kigera kuri kg 0.11 ku isaha, bigabanya igihe cyo gukora kigera ku masaha agera kuri 520. Ubwoko bwa 3 ni saprolite ikungahaye kuri quartz ifite 20-28% bya silica ariko ingano y'uduce duto iri munsi ya mm 2. Amenyo ya V39SYL muri saprolite agera ku masaha 850 kugeza ku gipimo cyo gusimbuza. Ku bijyanye no gutegura amasoko mu bikorwa by'ubucukuzi bw'amabuye y'agaciro, guhuza igipimo cy'isakara ryitezwe n'ubwoko bw'ibikoresho bituma habaho igenamigambi ry'ububiko neza kandi bigabanya ibyago byo kubura ububiko mu gihe cy'umusaruro mwinshi.

Gukemura ibibazo by'imyambaro ya V39SYL itaragera

Iyo amenyo ya V39SYL adashoboye kugera ku gihe giteganijwe cyo gukora, impamvu ikunze kugaragara uhereye ku miterere y'imiterere y'amenyo. Kwangirika gutandukanye, uruhande rumwe rugasaza vuba kurusha urundi, bigaragaza ko iryinyo rikora ku nguni idakwiye yo gucukura, akenshi biterwa n'imiterere y'izuru rya adaptateri yashaje cyangwa idakwiye ihindura imiterere y'iryinyo. Kuziba kw'ijisho vuba no kwangirika guke k'uruhande, bigaragaza ko izuru rya adaptateri ritari ryicaye neza, bigagabanya aho amenyo ahurira n'ay'ijinyo kandi imbaraga zo gucukura zigashyirwa ku rundi ruhande. Kuziba kw'ijisho cyangwa kwangirika ku rundi ruhande bigaragaza ko ubukana bwangiritse bitewe no gushyuha cyane mu gihe cyo gucukura cyangwa gukoresha ubushyuhe butari bwo. Kandi kwangirika kw'ijisho ryihuse, bigaragaza ko agapira ko gufunga katagumana imbaraga zihagije, bigatuma amenyo ahinduka hagati y'agapira n'agapira. Buri gapira ko kwangirika gahuza n'igikorwa cyihariye cyo gukosora gishobora gukoreshwa hatabayeho guhindura imiterere y'iryinyo. Kwandika imiterere y'amenyo yo kwangirika mu gihe cyo guhindura amenyo bitanga amakuru akenewe kugira ngo hongerwe imiterere y'adaptateri n'uburyo bwo kuyakoresha kugira ngo amenyo arambe igihe kirekire.

Gahunda y'Ishyirwa mu Bikorwa ry'Amato mu Burengerazuba

Guhindura amenyo y’ubucukuzi bw’amabuye y’agaciro yo muri Ositaraliya kuva ku menyo asanzwe kugera kuri V39SYL bikurikiza uburyo bwashyizweho. Ukwezi kwa mbere kugizwe n’igerageza ry’imashini ebyiri hamwe n’ibipimo by’igihombo cy’uburemere buri masaha 100 n’inyandiko yuzuye y’imiterere y’imikorere, ubwoko bw’ibikoresho, n’igihe cyo guhindura. Ukwezi kwa 2 ni isesengura ry’amakuru: kubara ikiguzi kuri buri saha y’akazi ku bwoko bw’amenyo yombi, aho inyandiko zikoreshwa, no gutegura ikibazo cy’ubucuruzi bw’imodoka yose. Amezi ya 3-4 atangira gushyirwa mu bikorwa mu byiciro uhereye ku mashini zikoreshwa cyane (ubusanzwe zikora mu maso hanini cyane), zigakomeza kubika amenyo y’ubwoko bw’amenyo yombi mu gihe cy’impinduka. Ukwezi kwa 5 gukomeza ni ugushyiraho imiterere yuzuye, hamwe n’urwego rworoshye rw’ububiko bushingiye ku makuru y’igipimo cy’impinduka yakusanyijwe mu gihe cy’igeragezwa. Umusaruro wa Ningbo na Zhuozhou bishyigikira iri hinduka binyuze mu gutanga ingano ihoraho y’igerageza binyuze mu gukwirakwiza amenyo yose.

Gushyira Amenyo ya V39SYL kuri Sisitemu za Adapter Zihari

Abakora imirimo yo gucukura amabuye y'agaciro basuzuma ivugururwa rya V39SYL bakunze kubaza niba ikeneye adaptateri nshya. V39SYL ijyanye na adaptateri iyo ari yo yose ya ESCO Super V isanzweho kandi imeze neza. Izuru rya adaptateri rigomba gusuzumwa mbere yo gushyiraho amenyo ya V39SYL: ubugari bw'izuru bugomba kuba buri muri 0.3 mm ugereranyije n'imiterere ya 59.5 mm, ubuso bufunga izuru kuva ku rutoki bugomba kuba budafite uburyaryate cyangwa ubusaze bw'intambwe, kandi agace k'inyuma ntikagomba kuba gafite uburebure bwa 0.2 mm. Iyo adaptateri zisanzweho zitsinze izi genzura, amenyo ya V39SYL azicara neza kandi agashobora kugumana neza. Niba adaptateri zigaragaje ubusaze bukabije, zigomba gusimbuzwa adaptateri nshya za ESCO Super V mbere yo guhinduka amenyo ya V39SYL. Igiciro cyo gusimbuza adaptateri kigaruzwa mu mezi 6 kugeza kuri 8 ya mbere V39SYL imaze ikora binyuze mu kugabanya amenyo yo kurya gusa, ndetse na mbere yo kuzigama igihe cyo kuyatunganya bitewe no kudakoresha amenyo kenshi.

Porogaramu yo Kugenzura Ubuziranenge ku Ikorwa rya GET Rijyanye na ESCO

Gukora amenyo ajyanye na ESCO Super V bisaba ibikoresho bigezweho no kugenzura ubuziranenge neza kuko geometrie yo gufunga ya Super V ari igishushanyo mbonera cyanditswe gifite ubushobozi bwo kwihanganira imiterere ikomeye. Uburyo bwacu bwo gukora butangirana n'isesengura rya shimi rya buri gice cy'ibikoresho fatizo hakoreshejwe optique emission spectrometry kugira ngo harebwe ko imiterere y'aloyi ihuye na 0.28-0.33% bya karuboni, 1.2-1.6% bya manganese, 0.4-0.6% bya chromium. Uburyo bwo gushushanya bukoresha ishoramari mu gushushanya ibyuma bya ceramic kugira ngo hamenyekane neza imiterere, hagakurikiraho gukonjesha kugira ngo hirindwe koroherwa. Nyuma yo gukoresha ubushyuhe, buri ryinyo rinyura mu imashini ipima ingano 14 z'ingenzi ugereranije na ESCO Super V reference model, harimo ubugari bw'umufuka w'izuru (plus cyangwa minus 0.1 mm), inguni yo gufunga (dogere 38 hejuru cyangwa minus 0.5), umurambararo w'agace k'inyuma (plus cyangwa minus 0.05 mm), na radius yo ku mpera (plus cyangwa minus 0.3 mm). Iryinyo ryose rirenze ubushobozi bwo kwihanganira imiterere mu bipimo birenga kimwe rirakwangwa rigasubizwa mu ruganda. Ubu buryo buhora butanga umusaruro wa mbere urenze 92% kandi butuma habaho guhinduranya neza na adaptateri za OEM ESCO mu rwego rwo hejuru.

Imiterere y'Amasezerano y'Igihe Kirekire ku Bikorwa by'Ubucukuzi bw'Amabuye muri Ositaraliya

Ku bikorwa by’ubucukuzi bw’amabuye y’agaciro byo muri Ositaraliya bisaba gutanga V39SYL mu gihe kirekire, dutanga imiterere itatu y’amasezerano. Amasezerano y’ibiciro bihoraho buri mwaka ashyiraho ibiciro mu gihe cy’amezi 12 hamwe n’impinduka z’ingano y’igihembwe zingana na 15% cyangwa 15%, bigabanya ibiciro bidasobanutse ku mpande zombi. Gahunda y’ibicuruzwa bishyirwa mu bubiko bw’ibirombe aho ububiko bw’ibirombe buhererekanywa gusa iyo amenyo afashwe, icyitegererezo gikorera neza ahantu hatandukanye aho ihungabana ry’ibicuruzwa ryatera igihe kirekire cyo kubura amenyo. Amasezerano y’ubufatanye bw’ingamba ku bikorwa binini ahuza ibiciro bihoraho n’ubufasha bwa tekiniki harimo isesengura ry’imiterere y’ibicuruzwa byambarwa buri gihembwe, amahugurwa yo gushyiraho no kugenzura amenyo, hamwe n’ubushakashatsi n’iterambere bihuriweho mu guhindura amenyo mu buryo bwihariye. Inzego zose uko ari eshatu zishyigikiwe n’urusobe rwacu rw’ibikoresho ku isi hose harimo inyandiko z’ibyoherezwa mu mahanga, inkunga yo gutanga serivisi zo gutumiza ku mabwiriza yo gutumiza ibicuruzwa muri Ositaraliya, hamwe n’uburyo bworoshye bwo gutanga ibicuruzwa bujyanye n’uburyo ikirombe gikunda gukoreshwa.

Uruhererekane rw'ibicuruzwa n'ibitangwa mu bikorwa by'ubucukuzi bw'amabuye y'agaciro muri Ositaraliya

Ningbo Yinzhou Join Machinery ifite uruhererekane rw'ibikoresho byihariye ku rwego rw'ubucukuzi bw'amabuye y'agaciro muri Ositaraliya. Gutanga ibikoresho bisanzwe ku byambu bya Perth cyangwa Brisbane ni iminsi 28 kugeza kuri 32 uhereye igihe byemejwe ko byatumijwe kugira ngo habeho imitwaro yuzuye y'amakontena (kontena ifite metero 20 itwara amenyo ya V39SYL agera ku 12,000). Imitwaro yo mu kirere iva muri Shanghai Pudong ijya ku kibuga cy'indege cya Perth itanga amenyo 50 kugeza ku 100 mu minsi 7 kugeza ku 10. Ibicuruzwa byose birimo inyandiko zuzuye zo kohereza mu mahanga n'ibyemezo by'ibikoresho bikenewe kugira ngo habeho isuku muri Ositaraliya. Amenyo ya V39SYL apfunyitse mu dusanduku twa plywood tw'ibice 36 kuri buri gasanduku, kandi ifuro ritandukaniye hagati y'ibice.

Kugira ngo ubone andi makuru ya tekiniki arimo amakuru ajyanye na V39SYL, ibikoresho byo kubara igipimo cy'ubusa, hamwe n'ingero za ROI zo kwerekana ubwiza bw'imodoka, hamagara itsinda ryacu rishinzwe ubucukuzi bw'amabuye y'agaciro ryo muri Ositaraliya. Dutanga inama zijyanye n'ubwoko bw'ibikoresho byawe, imiterere y'imodoka zicukura, n'uburyo zikoreshwa.

Kugira ngo ubone andi makuru ya tekiniki arimo amakuru ajyanye na V39SYL, ibikoresho byo kubara igipimo cy'ubusa, hamwe n'ingero za ROI zo kwerekana ubwiza bw'imodoka, hamagara itsinda ryacu rishinzwe ubucukuzi bw'amabuye y'agaciro ryo muri Ositaraliya. Dutanga inama zijyanye n'ubwoko bw'ibikoresho byawe, imiterere y'imodoka zicukura, n'uburyo zikoreshwa.